Additive Manufacturing describes the technologies that can produce a physical model out of a computer model with a layer-by-layer production process. Additive Manufacturing technologies, as compared to traditional manufacturing methods, have the high capability of manufacturing the complex components using minimum energy and minimum consumption. These technologies have brought about the possibi...

this paper was aimed to report the 3d finite element analysis simulation of laser welding process of ti6al4v 1.7 mm sheets in butt joint in order to predict the temperature distribution, hardness, and weld geometry. the butt-joint welds were made using co2 laser with the maximum power of 2.2 kw in the continuous wave mode. a part of the experimental work was carried out to verify the weld geome...

Welding input parameters play a very significant role in determining the quality of a weld joint. The joint quality can be defined in terms of properties such as weld-bead geometry, mechanical properties, and distortion. Generally, all welding processes are used with the aim of obtaining a welded joint with the desired weld-bead parameters, excellent mechanical properties with minimum distortio...

the imperialist competitive algorithm (ica) that was recently introduced has shown its good performance in optimization problems. this algorithm is inspired by competition mechanism among imperialists and colonies, in contrast to evolutionary algorithms. this paper presents optimization of bead geometry in welding process using of ica. therefore, two case studies from literature are presented t...

This paper was aimed to report the 3D finite element analysis simulation of laser welding process of Ti6Al4V 1.7 mm sheets in butt joint in order to predict the temperature distribution, hardness, and weld geometry. The butt-joint welds were made using CO2 laser with the maximum power of 2.2 kW in the continuous wave mode. A part of the experimental work was carried out to verify the weld geome...

The arc welding process is widely used in industry but its automatic control is limited by the difficulty in measuring the weld bead geometry and closing the control loop on the arc, which has adverse environmental conditions. To address this problem, this work proposes a system to capture the welding variables and send stimuli to the Gas Metal Arc Welding (GMAW) conventional process with a con...

To automate a welding process, which is the present trend in fabrication industry, it is essential that mathematical models have to be developed to relate the process variables to the weld bead parameters. Submerged arc welding (SAW) is characterized by its high reliability, deep penetration, smooth finish and high productivity especially for welding of pipes and boiler joints. In the present w...

This study addresses intelligent techniques for fulfilling quality control of bead-on-plate welding. A new visual double-sided sensing system capable of imaging the weld pool topside and backside simultaneously in a frame was provided to determine the weld pool geometry parameters. The imaging principle was analyzed with spectrum distribution, in which the weld pool was illuminated by arc light...

The aim of this study is to investigate the optimization process parameters for Metal inert gas welding (MIG). In the present work, bead-on -plate welds were carried out on MS 5986 Fe 410 carbon steel sheets using Gas Metal Arc Welding (GMAW) process. In this present investigation ER70S-6 solid wire having 1.2 mm diameter was used as an electrode with direct current electrode positive polarity....

pulsed current plasma arc welding (pcpaw) is one of the most widely used welding processes in sheet metal manufacturing industry. in any fusion arc welding process, the weld bead geometry plays an important role in determining the mechanical properties of the weld and hence quality of the weld.  moreover, the geometry of weld bead involves several simultaneously multiple quality characteristics...